Packaging Automation, Equipment Integration & Maintenance
Turnkey packaging automation in Southern California: packaging line integration, robotic palletizing, conveyors & accumulation, Rockwell ControlLogix controls, vision inspection, machine guarding & safety, validation (cGMP, 21 CFR Part 820), OEE improvement, SMED changeovers, data capture/traceability, and repair & preventive maintenance.
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TL;DR
Packaging Line Integration
Robotic Palletizing & End-of-Line
Conveyors & Accumulation
Controls (Rockwell ControlLogix)
Vision Systems & QA
Safety & Machine Guarding
Validation & Compliance
OEE & SMED Changeovers
Data Capture & Traceability
Repair & Preventive Maintenance
Industries We Serve
Case Snapshots
FAQs
TL;DR — What you get
One accountable partner for spec → design → controls → robotics → install → validation → support. We right-size equipment, balance rates, and deliver clean startups—so your lines run faster, safer, and easier to maintain.
+10–25%
typical throughput lift
−50–75%
manual palletizing labor
SoCal
design → install
Rockwell
ControlLogix experts
Packaging Line Integration
Vendor-neutral selection
We specify fillers, case packers, wrappers, and conveyance by performance—not brand—so you get the best fit and price.packaging equipment integrator
Balanced rates & decoupling
- Proper accumulation to prevent starve/block
- Clean merges & infeed conditioning
- Recipe-driven changeovers
Turnkey delivery
One plan, one schedule, one PO—from URS to FAT/SAT, startup, and operator training.
Robotic Palletizing & End-of-Line Automation
Right-sized robot cells
We simulate reach, case patterns, and cycle time to size the robot, gripper, and conveyors for your cases/hour and footprint.
Integrated wrappers & labels
Stretch wrappers and print-and-apply tie directly into PLC logic for audit-ready, damage-reducing end-of-line.
Safety & UX
Guarding, light curtains, interlocks, and friendly HMIs speed clears and keep people safe.
Conveyors & Accumulation
Zero-pressure where it counts
Zone control and section speeds stop crush damage and stabilize packer infeed.
Surge sizing
Bi-flow/serpentine tables sized for fillers, packers, and palletizers keep rates steady.
Clean layouts
Operator access, maintenance aisles, and safe forklift crossings built into the design.
Controls & Electrical (Rockwell ControlLogix/CompactLogix)
Migrations without drama
Layered upgrades (HMI → drives → CPU) keep downtime low and parts available.
Readable logic
Ladder/ST with diagnostics, alarms, and fault codes that speed troubleshooting.
Drawings & backups
Updated prints and verified backups after go-live for faster service and audits.
Vision Systems & QA Inspection
Optics & lighting tuned
We select lenses/lighting for real defects, not false rejects.
PLC-driven ejects
Pass/fail, reject, and alarm logic integrated to ControlLogix with clear HMI reasons.
Traceability
Lot/date/serial capture with reports—no bloated IIoT project needed.
Safety & Machine Guarding
Risk assessments, interlocks, light curtains, e-stops, and procedures that protect teams and keep production moving.
Validation & Compliance (cGMP • 21 CFR Part 820)
URS → IQ/OQ/PQ
Traceable protocols, training, and signoffs that stand up to auditors.
Change control
Documented updates, risk reviews, and approvals—no last-minute scramble.
OEE Improvement & SMED Changeovers
Kill micro-stops
De-jam merges, tune speeds by section, right-size accumulation.
Faster changeovers
Tool-less adjustments, guides, recipes, and vision checks reduce minutes, not just seconds.
Measure what matters
Lightweight OEE with downtime codes to prioritize fixes.
Data Capture & Traceability (MES-Light)
Counters, downtime codes, and batch/lot tracking tied to HMIs give you actionable visibility without a heavy platform.
Repair & Preventive Maintenance
Emergency & planned
Robots, conveyors, wrappers, printers, Rockwell controls, and vision. Same-day/next-day in SoCal when schedule allows.
PM that pays back
Lubrication, inspections, safety checks, firmware/recipe backups—fewer surprises, faster recoveries.
Industries We Serve
CPG, Food & Beverage, Nutraceuticals & Supplements, Medical Device & Pharma, Cosmetics & Personal Care, plus adjacent markets like Pet Food and Household Chemicals.
Case Snapshots
Legacy Line → Robotic Palletizing
Cut palletizing labor ~75% and lifted throughput 20% in a 100-year-old facility.
Read case →
Vision + Print-Verify
Reduced customer complaints with code/date presence checks and PLC-driven reject logic.
Learn more →
Controls Modernization
Phased HMI/drives/CPU upgrade to ControlLogix with near-zero downtime and clean diagnostics.
See approach →
FAQs
Do you only work with certain brands?
No—IMI is vendor-neutral. We integrate what best fits your process and budget.
Can you validate regulated lines?
Yes. We deliver URS → IQ/OQ/PQ with training and traceability for cGMP and 21 CFR Part 820.
Will our team be trained?
Absolutely. Operators and maintenance get role-based training and run books at handoff.
Do you service systems you didn’t build?
Yes. We repair and maintain robotics, conveyance, controls, vision, and safety across many OEMs.
Ready to boost throughput and cut downtime?
Let’s review your SKUs, cases/hour, and layout—then recommend the right next step.Talk to an engineerExplore Buyer’s Guides