Client Background A 100-year-old tomato sauce manufacturer was facing significant operational challenges in their manual packing line. Their existing process required five operators for palletizing and wrapping, leading to poor attendance, frequent injuries, and low morale. The Challenge The manual palletizing process involved lifting 10-25 lb cases all day, which resulted in:✔ Repetitive motion injuries …

Case Study: Automating a Legacy Packaging Line for a 100-Year-Old Tomato Sauce Manufacturer Read More »

As manufacturing continues to evolve, plant managers are increasingly turning to automation to stay competitive, reduce costs, and boost productivity. The key to success in 2025 will be embracing new technologies that integrate seamlessly into existing operations while improving efficiency and scalability. Here are five automation trends plant managers must adopt to future-proof their facilities. …

5 Key Automation Trends Plant Managers Need to Embrace in 2025 Read More »

Turnkey Manufacturing Line Solutions: The Fast Track to Increased Productivity In today’s manufacturing environment, plant managers face numerous challenges: increasing productivity, reducing downtime, controlling costs, and staying ahead of the competition. One of the most effective strategies for achieving these goals is through turnkey manufacturing line solutions—a comprehensive, end-to-end approach that transforms production lines into …

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Benefits of Outsourcing Packaging Equipment Maintenance to Professionals Maintaining and servicing packaging equipment is an essential aspect of ensuring optimal performance and production efficiency in the packaging industry. However, many companies struggle with the challenge of maintaining their packaging equipment effectively. There are many reasons why companies may struggle with equipment maintenance, including lack of …

Benefits of Outsourcing Packaging Equipment Maintenance to Professionals Read More »

For plant managers and operations directors, supply chain optimization is one of the most effective ways to cut costs, improve efficiency, and increase profitability. With rising material costs, labor shortages, and unpredictable disruptions, companies that streamline their supply chain gain a significant competitive advantage. But where do you start? Identifying inefficiencies, improving sourcing strategies, leveraging …

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The True Cost of Inefficient Equipment: When to Repair vs. Replace For plant managers and production managers, inefficient equipment isn’t just an inconvenience—it’s a direct threat to productivity, profitability, and operational stability. Deciding whether to repair or replace underperforming machinery is a critical business decision that requires a careful analysis of costs, performance, and long-term …

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Integrating Robotics into Your Production Line: What You Need to Know In today’s fast-paced manufacturing environment, automation is no longer a luxury—it’s a necessity. One of the most significant advancements in manufacturing technology is the integration of robotics into production lines. Whether you’re in the food and beverage, nutraceutical, or medical device industries, robots can …

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In the fast-paced food and beverage industry, unexpected equipment failures can lead to costly downtime, production delays, and wasted product. Many manufacturers focus on meeting production goals but overlook the hidden costs associated with breakdowns. Investing in preventative maintenance (PM) can significantly reduce downtime and save money in the long run. The True Cost of …

The Cost of Downtime: How Preventative Maintenance Saves Your Plant Money Read More »

Downtime is the enemy of productivity in any manufacturing facility. When production equipment goes down, it not only affects production output but also can have ripple effects throughout the entire operation. Unfortunately, downtime is often unavoidable, but there are steps that production managers can take to reduce its frequency and duration. This white paper will …

Reducing Downtime: A Guide for Production Managers Read More »